APQP & PPAP Master Class (AS9145)
An emerging customer requirement is for their suppliers to implement APQP (Advanced Product Quality Planning) and PPAP (Production Part Approval Process) in full conformity with –
Implementation of APQP and PPAP requires an in-depth knowledge of the essential processes and competency in the use of quality tools such DFMEAs, PFMEAs, MSA (Measurement Systems Analysis), Control Plans, Process Capacity Studies. etc.
TEC's unique “Master Class" incorporates Quizzes, Tests, ‘hands-on’ Exercises and Personal assignments to empower participants in both the implementation of the APQP methodology and the use of all of the above ‘quality tools’ including the statistical software package Minitab®.
Knowledge and skills are evaluated at each stage to guarantee successful new product introduction in full conformity with both aerospace and automotive requirements.
The course covers in detail everything that is needed to develop, document and implement AS9145 and AS13100 (Chapter B).
AS9102:2023 Rev C – FAI Practitioner
The objective of this practical course and workshop is to explain the requirements of AS9102:2023 First Article inspection Requirements and empower participants to –
conform to the updated requirements for FAI planning
complete the associated AS9102:2023 forms correctly through practical illustrations
understand the role of FAI in APQP & PPAP
undertake and document first article inspection in the correct manner
undertake internal and supplier audits/evaluations of the FAI documents and FAIR process
avoid FAIR rejections
The course covers in detail everything that is needed to develop, document and implement AS9145 and AS13100 (Chapter B).
Human Factors & Countermeasures
We’ve all heard the excuse: “it’s down to human error” with the assumption that there’s nothing we can do about it. Human Factors (HF) focuses on understanding why human errors occur in manufacturing operations –
selecting and using the appropriate 'model' to search for root cause(s)
finding and proving the root cause(s)
then implementing effective ‘controls’ (barriers) to prevent or mitigate the consequences of human errors using practical psychology and physical devices
Configuration Management (CM) & Notice of Change (NOC)
Configuration Management (CM) is the process of taking care of products by managing all aspects of the data surrounding them – including all the changes – throughout the product life cycle. CM corrects problems and shortens the time it takes to change versions and enables good management to avoid errors. ISO 10007 provides guidance on the use of CM within an organization.
Notification of Change (NOC) refers to a formal process used to communicate proposed changes to a product or system configuration within the supply chain. NOC is a critical component of CM, and AS9116 defines the common NOC requirements for the uniform submittal of change notifications and/or approval when contractually invoked.
Students will learn how to –
interpret the guidance/requirements of ISO 10007 and AS9116
manage processes, relationships and deliverables between different organizations in the product life cycle stages to avoid errors.
Counterfeit Parts Prevention
Counterfeit parts pose a clear and present danger to organizations, their customers and the end-user of products – organizations need to be empowered to meet the challenge by taking preventive action now! Students will gain a full understanding for related standards and learn how to deploy effective processes to prevent or detect all types of counterfeit parts.
FOD Prevention
FOD Prevention (AS9146:2022) provides comprehensive coverage of all matters relating to Foreign Object Debris and the potential Foreign Object Damage. During the course students will gain a full understanding of –
Safety Management System (SMS)
A Safety Management System (SMS) is an organized approach to managing safety, including the necessary organizational structures, accountabilities, policies, objectives and procedures. The requirement for a SMS has now been embodied into Part 21 regulations for organizations responsible for the type design (Sub J) and/or production (Sub G) of aeronautical parts and articles and it is anticipated that IA9100 will mandate processes for a SMS.
Students will learn how –
IAQG (TCSS) Courses
The IAQG publish the minimum body of knowledge for AQMS auditors who participate in AQMS certification audits in the form of Training Course Specification Sheets (TCSS) – known as the ‘aerospace auditor competency training courses’.
TCSS 002 – ASD Industry Specific Knowledge Course
TCSS 003 – Aviation Maintenance Knowledge Course
TCSS 004 – Regulatory Aviation Maintenance (AM) Specific Course
These courses also are invaluable for internal/lead auditors to augment their knowledge of aviation regulatory requirements.